Fuel Conversion Saves ₹1.47 Crore for a Panipat Textile Manufacturer

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Executive Summary

A large textile manufacturer in Panipat, Haryana, was facing high diesel fuel costs and emissions due to frequent power cuts. To address these issues, Energeia retrofitted 6 x 500 kVA diesel generators to dual fuel generators, enabling a mix of diesel and natural gas usage. This conversion reduced fuel costs by ₹29.52 lakh annually.

Key Stats

0.52 Lakh

Fuel Cost Savings

0 KL

Diesel Saved Annually

0.36 Tonnes

CO₂ Emission Reduction

The Challenges

The company encountered several energy management challenges:

  • Frequent Power Cuts: The facility faced power outages for around 400 hours annually, relying on expensive diesel generators to maintain operations.
  • High Diesel Costs: The consistent use of diesel generators increased operational costs.
  • Limited Access to Cleaner Technologies: Despite the need for sustainable energy, limited access to natural gas infrastructure and capital expenditures (CAPEX) restricted their transition to cleaner technologies.

Energeia’s Solution: Energas Dual Fuel Conversion

Energeia converted six 500 kVA diesel generators to dual fuel systems, allowing them to operate on both diesel and natural gas. The solution aimed to:

  • Reduce diesel consumption
  • Lower fuel costs by 20%
  • Decrease carbon emissions and other pollutants, including NOx

Results

The conversion delivered the following benefits:

  • Annual Operational Fuel Cost Savings: ₹29.52 lakh, a 20% reduction in diesel costs, at ~ ₹5.56/kWh saving.
  • Significant Emission Reductions: Enabled the company to make significant strides toward its sustainability goals while maintaining operational efficiency.

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