Executive Summary
A pharmaceutical company in India, sought to optimize energy consumption within its chiller system. The facility had two 175 TR Trane chillers, one operational and one standby, along with three constant-speed primary pumps. Energeia’s continuous IoT monitoring revealed inefficiencies, with the chillers averaging 1.728 kW/TR. Energeia proposed replacing one chiller with a more efficient 175 TR model, achieving a projected efficiency of 0.95 kW/TR. This replacement saved 2,50,000 kWh of energy and ₹20 lakh annually.
Key Stats
Monetary Savings Annually
Energy Savings Annually
CO₂ Emission Reduction
Customer Overview
A leading pharmaceutical company, providing research, development, and manufacturing services. As part of its commitment to sustainable operations, it aimed to reduce its HVAC energy consumption through Energeia’s E-Chill solution.
The Challenges
The company faced several challenges with its existing chiller system:
- Low Efficiency: The two existing chillers were operating inefficiently, with an average efficiency of 1.728 kW/TR.
- High Energy Consumption: The system’s annual energy consumption for the 2022-23 fiscal year was 9,17,896 kWh, leading to high operational costs.
- Aging Equipment: The existing chillers were older models that could not match modern efficiency standards.
Energeia’s Solution: Chiller Replacement ESCO Project
Energeia proposed replacing one of the 175 TR Trane chillers with a new energy-efficient model. Key actions included:
- Chiller Replacement: Installed a new 175 TR chiller, achieving a projected efficiency of 0.95 kW/TR.
- IoT Monitoring: Integrated IoT-based energy monitoring to continuously track performance.
- Performance Assurance: Ensured a guaranteed efficiency of ikW/TR of 1 for the new air cooled chiller.
ESCO Shared Savings Model
Under the Shared Savings ESCO model, Energeia assumed responsibility for the entire project, covering design, financing, procurement, installation, commissioning, and maintenance of the new chiller. Key financial elements included:.
- Zero Capex for Customer: The customer benefitted from energy-efficient equipment with no upfront investment.
- No maintenance cost: Over eight years, the company doesn’t pay anything for the maintenance.