Lowering a Fastening Manufacturer’s Fuel Costs by ₹40.5 Lakh Per Annum

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Executive Summary

A leading fastening products manufacturer, known for its zippers and buttons, serves markets from fashion to industrial applications. To tackle high energy costs, a large carbon footprint, and a climate neutrality goal by 2050, Energeia converted 9 MW of diesel generators to dual fuel at their Haryana facility, allowing the use of natural gas+diesel and reducing both costs and emissions.

Key Stats

0.5 Lakh

Fuel Cost Savings

0 KL

Diesel Saved Annually

0 Tonnes

CO₂ Emission Reduction

The Challenges

As part of its commitment to achieving climate neutrality by 2050, the company faced several significant challenges:

  • High Energy Costs: The company was incurring substantial costs to operate its diesel generators, which were essential for maintaining uninterrupted production.
  • High Carbon Footprint: The reliance on diesel generators contributed to a significant carbon footprint, conflicting with the company’s sustainability goals.

Energeia’s Solution: Dual Fuel Conversion

To address these challenges, Energeia proposed and implemented a solution through its Eden Dual Fuel Conversion technology.

Dual Fuel Kit Implementation

Energeia converted seven of the company’s diesel generators to dual fuel operation, allowing them to run on a mix of diesel and cleaner natural gas. The conversion included:

  • Four 750 KVA Diesel Generators
  • Three 2000 KVA Diesel Generators

Results

The conversion of seven diesel generators to dual fuel operation resulted in annual savings of 162 KL of diesel and ₹40.5 Lakhs in fuel costs. This reduction is equivalent to preserving about 15,138 trees, significantly decreasing the company’s carbon footprint and advancing its 2050 climate neutrality goal. There was a significant reduction in PM emissions, SOx emissions and NOx emissions from the facilities on site power generation.

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