Saving ₹60 Lakh/Yr for a Leading MnC Beverage Factory with Dual Fuel Gensets

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Executive Summary

A leading multinational company specializing in manufacturing, bottling, and distributing a wide range of beverages, with annual revenue of more than ₹15,000 Crore in 2023, faced energy efficiency challenges. Energeia addressed these by converting 15 diesel generators to dual fuel operation, resulting in significant cost savings and reduced carbon emissions.

Key Stats

0 Lakh

Fuel Cost Savings

0 KL

Diesel Saved Annually

0 Tonnes

CO₂ Emission Reduction

The Challenges

The multinational beverage company faced several energy-related challenges that impacted its operational costs and environmental footprint:

  • High Energy Consumption: The company’s large-scale manufacturing, bottling, and distribution processes required substantial energy, leading to significant operational expenses.
  • Generator Fuel Costs: Reliance on diesel generators for power backup contributed to high energy costs.
  • Environmental Concerns: The use of diesel generators resulted in a considerable carbon footprint, conflicting with the company’s sustainability goals and corporate social responsibility commitments.

Energeia’s Solution: Energas Dual Fuel Conversion

To address these challenges, Energeia implemented its Energas Dual Fuel Conversion technology to 15 diesel generators:

  • 1 x1250 kVA Diesel Generator
  • 9 x 1010 kVA Diesel Generators
  • 1 x 750 kVA Diesel Generator
  • 1 x 625 kVA Diesel Generator
  • 3 x 500 kVA Diesel Generators

Energas Implementation

Using Energas Dual Fuel Kits, we retrofitted fifteen of the beverage company’s diesel generators to dual fuel operation, allowing them to run on a combination of diesel and natural gas. This conversion aimed to:

  • Reduce diesel consumption
  • Lower fuel costs
  • Reduce emissions of on-site power generation, meeting local compliance requirements
  • Decrease the company’s carbon footprint, aligning with their sustainability objectives

Results

The Energas Dual Fuel Conversion yielded significant benefits for the company. The conversion of 15 diesel generators resulted in an annual reduction of 238 KL of diesel consumption, equating to ₹60 Lakh in fuel cost savings. This reduction in diesel usage is equivalent to preserving 22,228 trees, demonstrating a substantial decrease in the company’s carbon footprint.

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